Carbide material selection service by EVERLOY.
With a diverse lineup of cemented carbide materials and cemented carbide development technology to solve customer's issues, we have been selected as a preferred cemented carbide material supplier by many different kinds of industries. By conducting thorough cause and condition analysis, we will select the best cemented carbide material and solve your problems. We will introduce you our cemented carbide material selection service.
Do you have any of these problems?
I want to change from a general-purpose steel material to a cemented carbide because the wearing of the parts is severe, but I don't know which material is appropriate…
We are using cemented carbide products, but the performance is not sufficient. So, we are looking for the most suitable cemented carbide material…
I have been worried which material would be suitable for my application for many years.I asked a cemented carbide manufacturer but they were not able to help me…
Those concernswe will solve them!
We have repeatedly been chosen as a manufacturer of cemented carbide materials. There are many different types of cemented carbide, and their characteristics are different. So, material selection is not a simple process. We listen to your requests and select the most suitable cemented carbide material by conducting thorough cause and condition analysis.
We do not end with listening to your request. We select the optimal carbide material through thorough cause and condition analysis.
There are various types of cemented carbide materials with different characteristics. The optimum material will depend on the equipment, processing conditions, and product pecifications. Therefore, in material selection, it is essential to identify the cause of the problem, and the process is the most important in solving the problem. In addition to analysis using electron microscopes and X-ray diffractometers, we clarify the cause by confirming on-site operation and equipment operation specifications. After clarifying the cause, we will pick multiple cemented carbide materials and make prototypes to select the optimum cemented carbide material.
Our carbide material list
We have a lineup of various cemented carbide materials with different characteristics. We would like to introduce our cemented carbide materials.
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EX20JIS standard:VC-40Cemented carbide that focuses on the wear form of staking process of electrical steel sheets and specializes in countermeasures.
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KD10JIS standard:VF-30High strength, high hardness, excellent wear resistance and chipping resistance.
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KD20JIS standard:VF-40Cemented carbide that has a good balance of wear resistance and toughness and can be used for general purposes.
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KN20JIS standard:NF-40Non-magnetic, excellent corrosion resistance, cemented carbide with a good balance between impact resistance and wear resistance.
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WD20JIS standard:VF-40Cemented carbide with improved corrosion resistance during WEDM.
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MC20JIS standard:VC-40Excellent adhesion and wear resistance in the lineup of cemented carbide materials.
We will take on cases rejected by other companies. Leave it to our exceptional problem-solving skills!
We are chosen as a manufacturer that can solve difficult cases that other vendors have refused to take, given our thorough knowledge of cemented carbide materials, as well as possessing precision cemented carbide processing technology and parts manufacturing know-how. Since we not only have materials but also downstream knowledge, it is possible to select the optimal materials when it comes to the final products. However, the biggest reason why we are able to solve problems lies in our corporate culture of facing difficulties and solving unreasonable problems." Please consult us even if cases are difficult; we promise to make a satisfying proposal.
Introduce our company's solution case studies
So far, we have solved a variety of problems that our customers have by using cemented carbide materials. Here are some examples of our problem solving.
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鋼材部品の超硬化による長寿命化と製品品質向上
- Equipment of installation: Stamping machine
- Use: Punch
- Issue: Short life
- Carbide material: G3
- Conventional grade: HAP40
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Improvement of brass drawing die breakage
- Equipment of installation: Stamping machine
- Use: Die
- Issue: Short life Breakage
- Carbide material: MC20
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Improvement of seizure in staking aluminum work
- Equipment of installation: Stamping machine
- Use: Staking punch
- Issue: Short life Early seizure
- Carbide material: KD20
- Conventional grade: EF20
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Improvement of early stage wear in carbon powder compacting
- Equipment of installation: Powder mill
- Use: Mold die Mold die
- Issue: Short life Wear at an early stage
- Carbide material: KD20
- Conventional grade: G3
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Improvement of early stage wear in electromagnetic steel sheet processing
- Equipment of installation: Stamping machine
- Use: Die
- Issue: Wear at an early stage Short life
- Carbide material: EW25
- Conventional grade: KD20
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伸線加工における早期摩耗の改善
- Equipment of installation: Wire drawing machine
- Use: Molding roll
- Issue: Short life Wear at an early stage
- Carbide material: G5
- Conventional grade: SKD61
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ステンレス圧延ロールの寿命向上
- Equipment of installation: Rolling machine
- Use: Rolling roll
- Issue: Short life Wear at an early stage
- Carbide material: KD10
- Conventional grade: VM-50
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SPCC抜き用パンチの材種変更による寿命向上 (完全非破壊での摩耗状態継続調査)
- Equipment of installation: Stamping machine
- Use: Punch
- Issue: Short life
- Carbide material: MC20
- Conventional grade: VM-50
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黄銅+Snメッキ材抜き加工での寿命向上提案
- Equipment of installation: Stamping machine
- Use: Die
- Issue: Short life
- Carbide material: KD10
- Conventional grade: KD20
Our service covers from selection of cemented carbide materials to precision cemented carbide processing and manufacturing of cemented carbide products.
We provide one stop support from selection of cemented carbide materials to precision cemented carbide machining. Having cemented carbide precision machining technology and cemented carbide product manufacturing know-how leads to proposals for optimal cemented carbide materials. Not only that, if you also request for the finished products of the selected material, this can reduce the material transportation lead time as well as facilitate production management which will lead to shorter manufacturing lead time. Of course, it is easier to achieve cost optimization by requesting one-stop service from the material selection to finish products. Please feel free to contact us if you are looking for a vendor with a service from selection of cemented carbide materials to precision machining and parts manufacturing.
Introduce our cemented carbide processing technology
We are strong in precision machining with technology capable of accepting outsourced processing of materials other than cemented carbides, such as SUS and ceramics.
Introduce our processing technology!
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Catalog
We will provide high value-added cemented carbide with the achievements and know-how cultivated so far.
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Consultation and Inquiry
We solve your problems by providing integrated solutions from material selection/development to precision machining and provision of finished products.
Contact us -
FAQ
We have posted the contents of many inquiries from customers in the past.
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