Improvement of seizure in staking aluminum work
Conventional grade
EF20
Proposed material
Industries
Battery
Equipment of installation
Stamping machine
Use
Staking punch
Work material
Aluminum
Issue
Short life Early seizure
Customer's request
Severe galling of the aluminum material on the cemented carbide mold.
Proposal & result
A Co layer, which seems to be adhesive wear, was missing on the mold surface,
and the aluminum material was adhered by being replaced from Co.
For an improvement in the adhesiveness of aluminum materials, we proposed a grade KD20 with a reduced amount of Co and a larger particle size, and the adhesion of aluminum materials improved.
We machine and process this product.
Regarding the adhesion of aluminum material, unlike partially sticked adhesion of iron-based material, the adhesion occurs and evenly forms a thin aluminum film that follows the entire surface of the mold.
Since adhesion occurs mainly against the bonded phase component, select a grade with improved adhesion resistance by reducing the bonded phase.
In this aluminum case, we improved the total adhesion effects by making the WC particle size coarser.
Our service
We have provided proposals for cemented carbide life issue.
We analyze the root cause and propose the most optimal material grade.
We can provide service including machining. We provide a solution based on a complete analysis. Please contact us if you have any cemented carbide life issues.
Solution case study list
-
Improvement of brass drawing die breakage
- Equipment of installation: Stamping machine
- Use: Die
- Issue: Short life Breakage
- Carbide material: MC20
-
Improvement of seizure in staking aluminum work
- Equipment of installation: Stamping machine
- Use: Staking punch
- Issue: Short life Early seizure
- Carbide material: KD20
- Conventional grade: EF20
-
Improvement of early stage wear in carbon powder compacting
- Equipment of installation: Powder mill
- Use: Mold die Mold die
- Issue: Short life Wear at an early stage
- Carbide material: KD20
- Conventional grade: G3
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