Improvement of early stage wear in electromagnetic steel sheet processing
Conventional grade
KD20
Proposed material
Industries
Automotive
Equipment of installation
Press machine
Use
Die
Work material
Electromagnetic steel plate
Issue
Short life Premature wear
Customer's request
We received a request from the customer to investigate the cause of early stage wear of the cemented carbide mold during the processing of electromagnetic steel sheets.
Proposal & result
Considering that it is difficult to improve wearing in dies for electromagnetic steel sheet processing with the current grade category, we have adopted a new design concept to improve "hardness", "toughness", and "corrosion resistance".
Therefore, we have developed the "EW series", a carbide grade that features these physical properties all at high levels.
We believe that this grade can be used not only for electrical steel sheets, but also under a wide range of conditions as a high-standard grade that achieves a high level of physical properties.
Our service
Regarding defects such as early stage mold damage, even if you determine that the grade used was not appropriate for the manufacturing conditions, or that there was a problem with the cemented carbide mold that was being used, and you have trouble changing to the optimal grade or manufacturer, we can investigate and report the possible main cause for this issue, whether it be the used mold material, the usage condition, mishandling etc., for you.
Even if the material defect is not the main cause, we can also investigate the wear influence state of the cemented carbide material and make high value-added improvement proposals, including the selection of materials to further improve the life of the mold.
Solution case study list
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Die
- Die Staking punch
- Staking punch Punch
- Punch シェービング
- シェービング
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Rolling roll
- Rolling roll Molding roll
- Molding roll
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Slitter blade
- Slitter blade
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Mold die
- Mold die
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鋼材部品の超硬化による長寿命化と製品品質向上
- Equipment of installation： Stamping machine
- Use： Punch
- Issue： Short life
- Carbide material： G3
- Conventional grade： HAP40
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Improvement of brass drawing die breakage
- Equipment of installation： Stamping machine
- Use： Die
- Issue： Short life Breakage
- Carbide material： MC20
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Improvement of seizure in staking aluminum work
- Equipment of installation： Stamping machine
- Use： Staking punch
- Issue： Short life Early seizure
- Carbide material： KD20
- Conventional grade： EF20
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Catalog
We will provide high value-added cemented carbide with the achievements and know-how cultivated so far.
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